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Efficient 5-axis CNC trochoidal flank milling of 3D cavities using custom-shaped cutting tools
(2022-05)
A novel method for trochoidal flank milling of 3D cavities bounded by free-form surfaces is proposed. Existing 3D trochoidal milling methods use on-market milling tools whose shape is typically cylindrical or conical, and ...
Characterizing envelopes of moving rotational cones and applications in CNC machining
(2020-10)
Motivated by applications in CNC machining, we provide a characterization of surfaces which are enveloped by a one-parametric family of congruent rotational cones. As limit cases, we also address ruled surfaces and their ...
Reparameterization of ruled surfaces: toward generating smooth jerk-minimized toolpaths for multi-axis flank CNC milling
(2020-05)
This paper presents a novel jerk minimization algorithm in the context of multi-axis flank CNC machining. The toolpath of the milling axis in a flank milling process, a ruled surface, is reparameterized by a B-spline ...
5-axis double-flank CNC machining of spiral bevel gears via custom-shaped milling tools -- Part I: modeling and simulation
(2019-11-20)
A new category of 5-axis flank computer numerically controlled (CNC) machining, called \emph{double-flank}, is presented. Instead of using a predefined set of milling tools, we use the shape of the milling tool as a free ...
On initialization of milling paths for 5-axis flank CNC machining of free-form surfaces with general milling tools
(2019-03-27)
We propose a path-planning algorithm for 5-axis flank CNC machining with general tools of varying curvature. Our approach generalizes the initialization strategy introduced for conical tools [Bo et al., 2017] to arbitrary ...
FREE-FORM TOOLS DESIGN AND FABRICATION FOR FLANK SUPER ABRASIVE MACHINING (FSAM) NON DEVELOPABLE SURFACES
(2019)
Manufacturing improvements are becoming a real need in industry. In order to satisfy these industrial requirements,
they should be targeted in two different directions: new manufacturing processes and surface optimization ...
Highly-accurate 5-axis flank CNC machining with conical tools
(2018-04)
A new method for $5$-axis flank computer numerically controlled (CNC) machining using a predefined set of tappered ball-end-mill tools (aka conical) cutters is proposed. The space of lines that admit tangential motion of ...
Automatic fitting of conical envelopes to free-form surfaces for flank CNC machining
(2017-10)
We propose a new algorithm to detect patches of free-form surfaces that can be well approximated by envelopes of a rotational cone under a rigid body motion. These conical envelopes are a preferable choice from the ...
Towards efficient 5-axis flank CNC machining of free-form surfaces via fitting envelopes of surfaces of revolution
(2016-06-30)
We introduce a new method that approximates free-form surfaces by envelopes of one-parameter motions of surfaces of revolution. In the context of 5-axis computer numerically controlled (CNC) machining, we propose a flank ...