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Machining-induced characteristics of microstructure-supported LPBF-IN718 curved thin walls
(2022-07)
The microstructure-supported design of engineering components is recently gaining attention due to their high strength-to-weight and high stiffness-to-weight properties. The present study investigates the hybrid manufacturing ...
5-axis double-flank CNC machining of spiral bevel gears via custom-shaped tools – Part II: physical validations and experiments
(2021-10)
Recently, a new methodology for 5-axis flank computer numerically controlled (CNC) machining, called double-flank machining,
has been introduced (see “5-axis double-flank CNC machining of spiral bevel gears via custom-shaped ...
Definition of tailor made cutting tools for machining of complex surfaces based on final surface shape
(2020)
In this work a design methodology to define the best geometry of cutting tool for complex surfaces is defined, being based on the final part surface geometry. The manufacture of components with tailor made shaped tools, ...
5-axis double-flank CNC machining of spiral bevel gears via custom-shaped milling tools -- Part I: modeling and simulation
(2019-11-20)
A new category of 5-axis flank computer numerically controlled (CNC) machining, called \emph{double-flank}, is presented. Instead of using a predefined set of milling tools, we use the shape of the milling tool as a free ...
Blisk blades manufacturing technologies analysis
(2019-06)
The paper presents blisk blades manufactured by different manufacturing processes. In this sense, different milling trajectories are presented, and, super abrasive machining strategies and EDM technologies are also tested. ...
FREE-FORM TOOLS DESIGN AND FABRICATION FOR FLANK SUPER ABRASIVE MACHINING (FSAM) NON DEVELOPABLE SURFACES
(2019)
Manufacturing improvements are becoming a real need in industry. In order to satisfy these industrial requirements,
they should be targeted in two different directions: new manufacturing processes and surface optimization ...
Highly-accurate 5-axis flank CNC machining with conical tools
(2018-04)
A new method for $5$-axis flank computer numerically controlled (CNC) machining using a predefined set of tappered ball-end-mill tools (aka conical) cutters is proposed. The space of lines that admit tangential motion of ...
Super Abrasive Machining of Integral Rotary Components Using Grinding Flank Tools
(2018-01-01)
Manufacturing techniques that are applied to turbomachinery components represent a challenge in the aeronautic sector. These components require high resistant super-alloys in order to satisfy the extreme working conditions ...